A new round of power limited production in all parts of the country will bear the brunt of the batch
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In this case, various localities began to introduce various measures in succession, which indicates the beginning of a new round of power cuts and restrictions.
Undoubtedly, this is the first time that the chemical industry bears the brunt.
The energy consumption of chemical industry does rebound. According to statistical data released by various local government departments, chemical industry plays an important role in increasing energy consumption in various regions.
According to data released by the Gansu Provincial Commission of Industry and Information Technology in September, energy consumption per unit of GDP in Gansu in the first half of the year rose. In the first half of this year, the energy consumption per 10,000 yuan of GDP in Gansu increased by about 1.2%, and the energy consumption value of industrial units above designated size increased by 1.55% over the same period of last year. There was no plan to complete the reduction of energy consumption per million yuan by 3.2%, and the energy consumption per ten thousand yuan in industrial added value. Decrease target mission by 3.6%. Relevant parties stated that there are many reasons for the continuous increase in energy consumption, but the high energy consumption growth rate in high-energy-consumption industries is an important reason, among which the energy consumption of chemical raw materials and chemical products has grown by more than double digits.
In the first half of this year, the total energy consumption of industrial enterprises above designated size in Inner Mongolia was 62,445,700 tons of standard coal, which was a year-on-year growth of 14.3%. With the commencement of the production of some large-scale coal chemical projects in the region, the energy consumption of chemical raw materials and chemical products increased by as much as 39.8%, driving the energy consumption of the entire region to increase by 4 percentage points. In addition, the energy consumption per unit of GDP in Inner Mongolia increased by 0.96% year-on-year in the first quarter of this year. The main reason is that the output of energy-consuming products such as calcium carbide, caustic soda, polyvinyl chloride, and coke increased rapidly, driving the energy consumption per unit of GDP in the region. increase. In particular, the data released by Baotou City shows that in the first half of the year, the energy consumption of the chemical industry accounted for a high proportion of the total energy consumption in the area. Among them, the energy consumption of chemical raw materials and chemical products manufacturing industry increased by 6.8 times year-on-year, and the growth rate was much higher than the average level of the city, which was an important reason for the substantial increase of local energy consumption.
Statistics Bureau of Hunan Province recently announced that from January to May, the scale of the province's comprehensive industrial energy consumption of 27.4154 million tons of standard coal, an increase of 9.3%. Among them, the total energy consumption of the six high-energy-consuming industries including chemical raw materials and chemical products manufacturing, petroleum processing coking, and nuclear fuel processing industries totaled 21.6467 million tons, accounting for 79% of the total industrial energy consumption, and the overall energy consumption increased by 7% year-on-year. . Among them, the energy consumption of chemical raw materials and chemical products increased by 3.9% year-on-year.
From January to May of this year, the comprehensive energy consumption of industrial enterprises above designated size in Chongqing was 14,405,900 tons of standard coal, an increase of 17.3% over the same period of last year. During the same period, the energy consumption of chemical raw materials and chemical products increased by 4% year-on-year. Of which, the energy consumption of the three sub-industries of inorganic alkali manufacturing, organic chemical raw material manufacturing and nitrogen fertilizer manufacturing was 1.751 million tons of standard coal, accounting for 73.5% of the total energy consumption of the chemical industry, which was an increase of 0.9% over the same period of last year.
In the first half of this year, the comprehensive energy consumption of the above-scale industrial enterprises in Yulin, Shaanxi Province was 104.92 million tons of standard coal, which was a year-on-year increase of 14.4%. More than 70% of the industry’s energy consumption has increased. Among them, 14 industries have grown at a rate of over 10%. Chemicals and chemical products manufacturing are among them, driving the city’s energy consumption growth by 4.5%; the industry’s energy consumption growth exceeds the city’s The average growth rate, an increase of 22.9%.
In the first half of this year, the comprehensive energy consumption of industrial enterprises above designated size in Liuzhou, Guangxi Province was 4,260,900 tons of standard coal, which was an increase of 8.08% over the same period of last year. Although the energy consumption of chemical raw materials and chemical products decreased compared with the same period, it was still 5.31,000 tons standard. Coal ranks second in the city.
Why is there such a situation? In this regard, some experts have made an analysis.
Affected by the start of the "12th Five-Year Plan". Li Yongliang, deputy director of the Industry Department of the China Petroleum and Chemical Industry Federation’s Ministry of Industry Development, told reporters: “I know that the energy consumption of the chemical industry grew relatively quickly in the first half of the year. There are two main reasons. One is that this year’s market conditions are relatively good, and the operating rate of companies is widespread. The second is that this year is the beginning of the 12th Five-Year Plan. There are more new projects in various regions."
Wang Wentang, secretary-general of China Chemical Energy Technology Association, told reporters that in the second half of last year, in order to complete the “Eleventh Five-Year†energy-saving targets, many chemical companies were in a state of reduced production. In the first half of this year, some high-energy-consuming enterprises did not have the energy-saving pressure and resumed normal production. Therefore, in the first half of this year, the energy consumption of the chemical industry was relatively high.
A person in charge of Shaanxi Yulin said that after the “Eleventh Five-Year Plan†target was completed, the former high-energy-consuming enterprises that had stopped production and restricted production resumed production, and the high-energy-consuming industries had a tendency to rebound. In addition, the elimination of backward production capacity has gradually slowed down, and its contribution to energy conservation and consumption reduction has become less and less.
Driven by social consumption. Yang Hongwei, director of the Energy Efficiency Research Center of the National Development and Reform Commission’s Energy Research Institute, said that the vast majority of chemical products are inputs for the production of other end-consumer products. The increase in demand for consumer goods has led to the production of chemicals. He also pointed out that in the first half of the year, some companies considered that the power supply in the summer was relatively tight, and arranged the peak production, that is, completing the production plan ahead of schedule, which also resulted in high energy consumption and increased the pressure for energy conservation.
Constrained by the industrial structure. A person in charge of the Henan Provincial Petrochemical Association analyzed the local chemical structure as an example, saying that the traces of “two high and one capital†in Henan Chemical Industry were heavy, and that the refined and deep-processed products were seriously inadequate, resulting in high energy consumption. At present, the local energy used as raw materials accounts for 40% of the total energy consumption of the chemical industry. High-energy-consuming products are mainly concentrated in the industries such as ammonia, methanol, chlor-alkali, soda ash, calcium carbide and yellow phosphorus.
Local governments revisit the "three axes"
Not long ago, the State Council issued the “12th Five-Year Plan for Comprehensive Energy Conservation and Emission Reduction Work Programs†to decompose the national targets for energy conservation and emission reduction into various regions. The "Programme" also stated that in order to complete energy-saving goals, local and local governments may increase the implementation of differential tariffs and punitive electricity tariffs for enterprises and products whose energy consumption exceeds the quota; for enterprises that have not achieved annual emission reduction targets, they must implement periodic EIAs. Limit batch.
In order to ensure the completion of energy-saving and emission-reduction tasks, the relevant state departments delegated the right of disposal to local governments. The killers of local governments are undoubtedly the "three axes": limiting electricity.
Starting in June of this year, Zhejiang province has officially imposed punitive electricity prices for over-capacity enterprises. At present, the province has formulated energy consumption quota standards for high-energy-consuming chemical products such as caustic soda, coke, calcium carbide, yellow phosphorus, and synthetic ammonia, and the price of electricity for ultra-threshold energy standards will have to be increased: enterprises that exceed the quota standard by more than one time will be An additional 0.3 yuan per kilowatt-hour is added on the basis of the standard electricity price; if it exceeds the limit standard by one time, an additional 0.1 yuan per kilowatt-hour will be imposed on the basis of the standard electricity price.
At the end of June, the Yunnan Industry and Information Technology Commission issued four assessment reports on corporate resources and energy consumption, and gave 25 companies a yellow card warning concerning yellow phosphorus, calcium carbide, synthetic ammonia, and electrolytic aluminum. These companies have been warned because of excessive energy consumption and failure to report energy statistics in a timely manner. It is understood that enterprises that have been listed on the yellow card warning list for three consecutive times in the province will face punitive measures such as not accepting industrial policies, or including compulsory elimination scope.
At the end of August, the relevant person in charge of the Economic Committee of Qinghai Province stated that in response to the rebound in industrial energy consumption in the first half of this year, it is planned to stop approving and approving silicon carbide and soda projects, and not to carry out further processing or to provide deep processing to downstream companies in the province. Calcium carbide, coke, electrolytic aluminum and other items. In addition, the province will take the opportunity to adopt a differentiated electricity price policy for the high-energy-consumption projects that have already been completed, review the proposed high-energy-consuming projects, and will not approve the supply of electricity for projects that do not meet the requirements.
On September 9th, the Gansu Provincial Committee of Industry and Commerce in the province’s industrial energy conservation work conference stated that in response to the severe situation facing the province’s energy saving and consumption reduction in the first half of the year, high energy-consuming enterprises including chemical industries will be suspended from power production; The energy consumption quota standards, which exceed the part of the energy consumption limit standards for the enterprises, will implement the punitive tariffs in accordance with the relevant regulations; and effectively eliminate the backward production capacity, and the small enterprises included in this year's closure plan must be closed on time; The consumption has not dropped, the key enterprises have been promoted, the implementation of new projects has been postponed and put into operation, the existing key energy-using enterprises have been replaced by repairs, and some emergency measures such as blackouts and production suspension of production of high energy-consuming enterprises have been implemented.
In late September, the Jiangsu Economic and Information Technology Commission stated that in areas where the completion of energy-saving targets has been delayed and that it has been included in the first-level early warning, approvals, approvals, and filings for high-energy-consuming new construction and expansion projects will be suspended, involving chemical, paper, and steel. , building materials, polysilicon, etc.; for areas listed in the first-level and second-level early warnings, already-built high-energy-consuming projects will temporarily suspend access to electricity. The province recently held a special energy-saving enforcement action. It found that 127 companies used 451 sets of backward energy-using equipment that had been phased out by the state. There were 3 companies and 3 product units whose energy consumption targets exceeded the prescribed limit, among which there was no lack of chemical companies. In the next step, the province will strengthen the follow-up inspection of these companies and impose punitive tariffs on these enterprises.
Insist on energy-saving transformation is the right way to face the resumption of power around the limits of power and limit approval and other policies, chemical companies how to deal with it?
Li Yongliang told reporters that the national “Twelfth Five-Year Plan†energy-saving plan has related indicators for the growth of energy consumption in various regions and is linked to the total national energy consumption. All localities will develop relevant industries in accordance with national indicators. If the energy consumption is too high, it will surely be controlled. At present, the restriction of electricity or limited batches in various regions will certainly have an impact on the chemical industry, because it will inhibit the expansion of high-energy-consuming industries, and force companies to transform and upgrade and eliminate backward production capacity. Therefore, chemical companies should actively respond. The first is to do a good job in the evaluation of the project, as far as possible the use of some energy-saving technology; followed by the already on the project, to strengthen the technological transformation of energy-saving technologies, the use of advanced technologies to reduce energy consumption. In addition, he believes that contract energy management is a good new form, and chemical companies can make good use of this measure to save energy.
Yang Hongwei pointed out that the "12th Five-Year Plan" chemical industry is facing great energy-saving pressure, but it can be achieved through hard work. One is to make the denominator bigger, improve product quality, and get as much industrial value added as possible while consuming the same energy; second is to establish the idea of ​​“big energy saving†and system energy saving, and the internal energy consumption distribution in the chemical industry is not All of them need to be adjusted and optimized to control the total amount of energy and total emissions. The third is through technological innovation, upgrading industrial processes, and achieving energy conservation from the source of production. The refining industry, calcium carbide production and so on can be.
It is understood that many chemical companies that have experienced "strike hard" have slowly found a solution.
Some companies are ready to shut down. A person in charge of a small dye production company in Wujiang, Jiangsu Province, told reporters that the local government has recently introduced a special policy that it plans to shut down and switch 100 small chemical companies within three years. The relevant policies stipulate that the chemical companies that have voluntarily shut down and transferred will be compensated 35% by the municipal finance according to the evaluation values ​​of the dismantled production equipment and production plants, and each enterprise will be rewarded with 100,000 yuan. “Because of the high energy consumption of the company and the fact that the previous benefits are not very good, we intend to shut down. As for the fact that we can't open it, let's look at it again,†said the person in charge.
Some companies plan to switch production. Shougang Building Materials Chemical Factory, located in Fengtai District of Beijing, is one of them. According to the reporter's understanding, the Fengtai District Economic and Information Technology Committee has taken the lead in building a bridge. This factory, which has nearly 2,000 employees, is brewing and transforming into a state-owned enterprise and switching to emergency rescue equipment. In Jiangsu Taixing, a company official responsible for the production of lead-acid batteries, said that due to high energy consumption of lead-acid batteries and serious pollution during the production process, they intend to close the production line and develop energy-saving lamp products.
More companies continue to make energy-saving changes.
As a large-scale local nitrogen fertilizer production enterprise, Hubei Saning Chemical Industry Co., Ltd. is carrying out energy-saving transformation of ammonia plants under its branch. The company adopts the cogeneration technology of energy-saving heat and power that is run by a steam turbine-driven gas blower, which not only saves energy but also converts excess energy into electricity. A staff member of the company said that the new energy-saving project can save 143,400 yuan in monthly electricity expenses, and the investment can be recovered within 3 months of operation.
Gansu Yifu Chemical Co., Ltd. is also undergoing technological upgrading. Since the beginning of this year, the company has carried out reforms on enrichment systems, sulfuric acid stations, monoammonium phosphate circulating water systems and other devices, which has increased the effective production time of products and prolonged the cleaning cycle of the system. The company also made significant reductions in consumption indicators through measures such as benchmarking, optimization of production process indicators, and long-term operation of the stabilizers.
For chemical companies, the only real response is to insist on energy-saving reforms.
Since the energy saving situation in the first half of the year was not optimistic, various localities began to issue measures in succession to carry out a new round of power cuts and restrictions.