Steel Profile Channel Shape Metal C Purlin Roll Forming Machine

Model NO.: SH-CP
Name: Steel Profile Channel Shape Metal C Purlin Roll Fo
Control System: PLC with Touch Screen
Color: Blue and Yellow or as Per Requirement
Material Thickness: 2.5-3mm
Roller Stations: 16 Stations
Way of Drive: Chain
Delivery Time: 50 Days After Deposit
Power(W): 11kw
Cutting Type: Hydraulic Cutting
Material of Cutting: Cr12MOV HRC 60-62
Trademark: Suhang
Transport Package: Film and Steel
Specification: CE, SGS, ISO9001: 2008
Origin: Wuxi, Jiangsu
HS Code: 8455229090
Steel Profile Channel Shape Metal C Purlin Roll Forming Machine


1..Company Introduction

WUXI SUHANG MACHINERY CO.,LTD is a professional roll forming machine manufacturer based in China. The wide range of products we offer includes PU foaming machine, construction roof panel forming machine, tile roll forming machine, door roll forming machine, C purlin machine, stud machine, and more.
 
2.Main features and components of the machine
       This machine adopts the material shelf with a style of cantilever and opening umbrella to put material with no dynamic force. It can adjust the end of the screw mandrel of the material shelf to fit in with steel of different apertures. Easy to operating and its speed of putting materials and the main mounding machine is in phase.
 
 This machine adopts Seven Rolls level correction, roll arbors adopt high-quality alloyed steel 40Cr, made with a heat treatment, and it has a perfect effectiveness of level correction to defect band steel.
 
The roller of the principal machine adopts the bearing steel GCr15 to strike, distressing to annealing, quenching, tempering, and Parkerizing, such heat treatment process. The surface hardness reached HRC60 degree. All the rollers are made by the numerical control lather, and this guarantees the accuracy of the roller's sizes and prolongs its working life.
 
The set of machine change the specification by using semicircle retaining ring to adjust. It is convenient for the workers to operate them. 

Punching structure is of a high-degree automatically system, under the control of computers which have been set beforehand, it can finish wherever technical punching with ease. What it adopts is professional model material Cr12 and cooling model, it will stick to the automatic cooling techniques.
 
Shear gauge is the last process, which can cut any sizes what you want immediately and accurately under 
the control of the computer. It consists of fluid drive, confectioning, sheared edge and blade adapter. The sheared edge adopts cold-punching mould steel which are processed by the process flow strictly. The results of shearing have a good shape of the head face, low costs, high precision of the sizes, etc. It is the most ideal way of shearing of all the forms
 
3.Machine List

 
 
 
Machine list
3T passive Uncoiler 
1 set
 

Main roll forming machine
1 set
 

Control box
1 unit
 

Hydraulic station
1 unit
 

Out table 500mm
2 units
 

4.Technological process:

Decoiler-feeding with guide-Roll forming--Cutting-Products collecting



5. Technical Parameter
 
1. The specification of the rolling production (mm): 80-300×L (see appendix 1)
 
2. The speed of the roll-in: 12-15M/min
 
3. The number of the roller: 17
 
4. The material of the roller: use the excellent hammered steel Cr15 to be quenched as a whole, then to process by numerical control.
 
5. The material of the principal axis: use the excellent steel No.45 to process.
 
6. The power of the principal electric motor: 11kw
 
7. Hydrodynamic station cut: 7.5kW
 
8. Drive-by wire system: The whole machine uses the PLC industrial computer to control by frequency conversion.
 
9. The size of the shape equipment: 10.3×1.5×1.2 (see the appendix 2)
 
10. The gross weight of the equipment: 10 T
 
11. Accessories: one set of the stacking shelf, one set of leveling mechanism, one set of punching and cutting mechanism, one set of hydrodynamic station, one set of computer control system (Panasonic programmable PLC, touchable display screen, a series of Panasonic transducers, and OMRON encoder) a set of material shelf.
 

Iron Based Alloy Powder

Iron-based alloy powder is commonly used in plasma transfer arc welding (PTAW) due to its excellent mechanical properties and high resistance to corrosion and heat. This type of powder is typically composed of iron as the base metal, along with various alloying elements such as nickel, chromium, molybdenum, and tungsten.

The specific composition of the iron-based alloy powder may vary depending on the desired properties and application requirements. For example, adding nickel can increase the strength and toughness of the weld, while chromium enhances the corrosion resistance. Molybdenum and tungsten are often added to improve the high-temperature strength and creep resistance of the weld.

Iron-based alloy powders for PTAW are available in various particle sizes, typically ranging from a few micrometers to several hundred micrometers. The powder is usually fed into the plasma arc through a powder feeder, which ensures a controlled and consistent supply of powder during the welding process.

During PTAW, the powder is melted and deposited onto the workpiece, forming a weld bead. The high energy plasma arc provides the heat necessary to melt the powder and the base metal, creating a strong and durable weld joint.

Overall, iron-based alloy powder for plasma transfer arc welding offers excellent weldability, high mechanical properties, and resistance to corrosion and heat, making it suitable for a wide range of applications in industries such as aerospace, automotive, and power generation.

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