High Quality Industrial Precision Transmission Spur Parts
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Customized Steel Helical Gear
1.Description:
1
Specfication
Customized
2
TypeÂ
Helical teeh
3
MaterialÂ
45#,C8620,SUS304,20CrMnTi etc.
4
Treatment
Heat treatments,Nitrocarburizing,Polishing
5
Delivery Date
5-10days for samples(1-20pcs),25-30days for production(100-500pcs)
2.Scope of Supply:
a) Dimension reportÂ
b) Profile reportÂ
c) Chemical treatment reportÂ
d) Material certificate
3.Delivery Time:
Samples:
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Samples quantity
1-10pcs
Samples delivery date
5-10days
Mass Production:
Â
100pcs -Â 500pcs
15-20days
500pcs-1000pcs
30days
5Kpcs
45days
Packing:
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Inner packing
Blister box
Outer Packing
Standard cartons
4.Our Services
e) OEM:According to your drawings and samples requirements.
f) Small order is accepted.
g) Statisfied quality.
h) Comprenhive and efficient after-sale service
5. FAQ
Q&A:
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1
Q
Can you make as per custom drawings?
A
Yes
2
Q
If  only sample without drawing,what can you do for me ?
A
We will measure the sample and make a operating drawing for your confirmation before manufacturing
3
Q
How to ensure the quality?
A
IQC for raw material.
Monitor the quality of products during production,we have the in-process checking and sampling system. FQC for product appearance,dimension,hardness,accuracy.
4
Q
Inspection reports?
A
Profile reportÂ
Chemical treatment report Material certificateÂ
5
Q
After-sales service?
A
Goods are sold with money-back guarantee
If the products can not be used due to our products quality problems that we will remake the products for you or refund the payment
6. Material Available
Stainless Steel
SS201,SS301, SS303, SS304, SS316, SS416 etc.
Steel
mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc.
Brass
HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
Copper
C11000,C12000,C12000 C36000 etc.
Aluminum
AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron
1213, 12L14, 1215 etc.
Plastic
ABS, PC, POM, Delrin, Nylon, Teflon, PP, Peek etc.
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7. Surface Finish:
Aluminum parts
Stainless Steel parts
Steel
Plastic
Clear Anodized
Polishing
Zinc plating
Plating gold (ABS)
Color Anodized
Passivating
Oxide black
Painting
Sandblast Anodized
Sandblasting
Nickel plating
Brushing (Acylic)
Chemical Film
Laser engraving
Chrome plating
Laser engraving
Brushing
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Carburized
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Polishing
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Hot treatment
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Chroming
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Powder Coated
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8. Capabilities of Gears and Splines
Item
Internal Gears and Internal Splines
External Gears and External Splines
Milled
Shaped
Ground
Hobbed
Milled
Ground
Max O.D.
2500 mm
Min I.D.(mm)
30
320
20
Max Face Width(mm)
500
1480
Max DP
1
0.5
1
0.5
Max Module(mm)
26
45
26
45
AGMA/ DIN Level
DIN Class 8
DIN Class 4
DIN Class 8
DIN Class 4
Tooth Finish
Ra 3.2
Ra 0.6
Ra 3.2
Ra 0.6
Max Helix Angle
±22.5°
±45°
With professional gears inspection team and strict testing process, we are sure to provide you with high quality gears.
9. Capacity
CNC Turning
φ0.5 - φ300 * 750 mm
+/-0.005 mm
CNC Milling
510 * 1020 * 500 mm(max)
+/-0.01 mm
CNC Stamping
1000 * 1000 mm(max)
+/-0.05 mm
Drawing Format
Auto CAD, Solid works, Pro/E, PDF.
Test Equipment
D measurement instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc.
10. QUALITY CONTROL PROCESS:
Â
1)Â Â Â Â Â Â Inspecting the raw material --(QC)
2)Â Â Â Â Â Â Checking the details before the production line operated
3)Â Â Â Â Â Â Have full inspection and routing inspection during mass production---In process quality control (IPQC)
4)Â Â Â Â Â Â Checking the gears after production finished---- (FQC)
5)Â Â Â Â Â Â Checking the gears after they are finished-----Outgoing quality control (OQC)
11. Description:
Specification:
Straight Teethed Bevel/Sprocket/Planetary Spur/Helical Transmission Gear (Customized)
Material :
Carbon Steel, Brass...
Treatment:
Carburizing, hardening and tempering, Nitriding, high frequency treatment, black coating, zincing, nickelage etc.
Finish:
Clean &Â smooth surface,no cuting oil,metal chip &Â scratch are allowedÂ
Teeth Profile:
Spur
Processing method:
Machining(OEM)
Finished appearance:
To remove sharp edges
Packing:
Inner packing:blister box
Outer packing:standard cartons
Quantiy:
Small quantity can be acceptedÂ
12. Our Product Range
Material
Carbon Steel
SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L.
Alloy Steel
20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5...
Brass/Bronze Â
HPb59-1, H70, CuZn39Pb2, CuZn40Pb2,C38000, CuZn40
Machining process
Gear Hobbing, Gear Milling,  Gear Shaping,  Gear Broaching,  Gear Shaving, Gear Grinding and Gear Lapping
Module
1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5....8.0
Tolerance control
Outer Diameter: ±0.005 mm
Length Dimension:±0.05 mm
Teeth accuracy
DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0
Heat treatment
Quenching &Â Tempering, Carburizing &Â Quenching, High-frequency Hardening, Carbonitriding...
Surface treatment
Blacking, Polishing, Anodization, Chrome plating, Zinc plating, Nickel plating...
13. Our Major Gear Products:
Control Gear; Speed Gear; Transmission Gear; Gear Shaft; Drive Gear; Gear Pump; Steel Gear Wheel; Double Gear Wheel; Large Gear Wheel; Gear Wheel Axle; Gear Wheel Valve; Steel Spur Gear;Â Wholesale Lifting Gear;Â Wholesale Duty Gear; Wholesale Steel Gear; Wholesale Double Gear; Wholesale Large Gear; Gear Oil Wholesalers; Special Gear; Gear Box; Gear Reducer; Reducer;
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We can also accept custom orders and trial orders. Tell us your demand size, we can make it for you.